The Waterfowl Company 803.757.8064 thewaterfowlco@yahoo.com Step 2 Stencil the circumference of the barrel, minus 1/16th inch, onto the center of a 6x6x2-inch block of wood. Duck Call Tone Board Jig. You can now trim off any excess to be smooth with the width of the band. May be as small as .620" but chatter may be increased or accuracy may be reduced do to loose fit in the fixture. Duck Call Making Supplies . Either of these styles can be made out of wood, acrylic and even materials such as Corian and Micarta are used. Currently only 5/8" (.625") diameter tenons for Arkansas style Duck Call sound boards can be machined. This web site uses cookies to improve your experience. Duck Call Inserts 3 Pack Kwack Wacker Smokin Hen Double Reed Timber $ 17.75. Duck Call Jig Plans . We are so proud of our public jig, that ALL of our calls that we offer are made right from our public jigs! Kwack Wacker E Caller Open Water Single Reed Duck Call Insert Blue. Mount the insert into a duck call jig. Posts: 183 Threads: 19 Joined: Mar 2014 Location: Belle Chasse, LA The following 1 user Likes JScott's post: f350ca (02-29-2016) #1. Chris, please give us a call during the week and we can help you out with this. Subtract 1/16th inch from the circumference. Duck Call Insert Polycarb Magic Hen CLEAR 3-Pack Pro Tuned O-Ring Double Reed . pintail February 28, 2013 @ Our Price: $3.50 . The Poly Timber Duck Call Inserts come in single and double reeds. The sharp cut at the end of the toneboard can also be rounded over a bit. Cut the end and excess material from the jig. Duck Call Tone Board Diagram . Our calls use a large exhaust port of 1/2″. We didn’t just crank our a jig and call it a public jig. A very light (1000 grit) sanding is usually all the needs to be done. Another trick, is to run your thumb, under the reed to “flex” it up just a hair to help get enough air under the reed. Measure the circumference of the barrel at its thickest point on the outside of the barrel. 75. $6.75 $ 6. This collection will feature reed kits, polycarb and custom CNC acyrlic inserts, duck call kits, acrylic "ready to shape" barrel blanks in all of the pearls, solid colors, and our exclusive line of exotic swirls, plus bags, boxes, bands, and so so much more! Our Price: $8.00 . 75. Duck Call Inserts 3 Pack Kwack Wacker Classic $ 17.75. Ryan Van Leuven Ducks USA has just about any of the parts you might need for building duck or goose calls. Tone Board Jig For Sale Duck Call Jig Plans Duck Call Making Supplies Pintail Waterfowl Jig. $4.99 shipping. Our Price: $2.75 . More Buying Choices $55.07 (5 new offers) Haydel's Game calls Inc. DR-85 Mallard Duck Call for Hunting, Double Reed, Adjustable. Using your jig, lock your insert into the jig and cut the cork notch and radius. Louisiana Style Duck Call Jig Pintail Waterfowl Jig. Tone Board Jig For Sale . $6.75 $ 6. The tone board is the part of the insert that holds the reed, which is anchored in place by a wedge. Here's the insert: Get it mounted in the lathe: Rough Shape: Change to a chuck and continue the shaping: Got the shape down: Install the chuck and drill bit to drill the insert. One of the items that helps is a metal jig that is used to shape the barrel of a duck call accurately and quickly. Notch Depth: .40″. 4.5 out of 5 stars 49. We decided to put up some of the specs to help callmakers using our jig, troubleshoot any issues they may be having. $4.99 shipping. Our duck call insert blanks already have a 5/8″ tenon. Louisiana Style Duck Call Jig Click here to cancel reply. These taper down to 1/4″ of the course of 1.5″ (fig C) These taper down to 1/4″ of the course of 1.5″ (fig C) Drill depth stops exactly 1/2″ before the end of the toneboard (Fig B) A rough estimate on price? $4.99 shipping. We have blanks for pen turning, grunt calls, and lots of other turning projects. Double reeds are more natural for new callers to blow. Specs and details on Pintail Waterfowl’s Duck Call jigs. Louisiana Style Duck Call Jig. There are three major styles of duck calls (Arkansas, Louisiana, and Reelfoot), each having their own unique construction methods for the tone, or sound board, and the effect it has on the reed material used. These taper down to 1/4″ of the course of 1.5″ (fig C), Drill depth stops exactly 1/2″ before the end of the toneboard (Fig B), Our reed are cut at a 45 degree angle on the end (Fig D). Specialty Duck Call - Single Reed Open Water. Duck Call Blanks. While we have very few issues with out jig, 99% of the issues are with the call locking up. Kwack Wacker Smokin Hen Double Reed Duck Call Insert Bourbon. Here is how the insert screws onto the jig. $6.75 . Duck Call Jigs, Specs and details on Pintail Waterfowl’s Duck Call jigs. This speeds up call making and requires less tools to make calls. For those who are hand crafting their own calls, the best way to stand out from the crowd is to utilize our American-made Stabilized Wood Duck Call blanks. $3.87 shipping. The colors include Green, Black, Bourbon, Clear, Red, and Smoke. Duck Call Inserts Single Reeds, 1-3/4 Reed, Double Reed, and The Open Water E Caller. Duck Call Tone Board Dimensions. Browse our store to find your duck, goose and crow call … Small Bell Clear Duck Call Insert Our Price: $8.00 . Posted: April 26, 2017. The call consists of 4 pieces. Duck Call Insert Jig Dimensions . Duck call Inserts Kwack Wacker Cash Money Single Reed. By viewing our content, you are accepting the use of cookies. $85.00 Track Orders Favorites Shopping Bag Sign In Welcome to River Mallard Custom Calls! Browse our store to find your duck, goose and crow call needs. If you have tried at making your own custom call jig out of wood or plastic or whatever and it didn’t work out as planned and you are ready to get a custom jig made, we offer various ways to go about this. The Brass Bands are 1/2″ wide, 1 1/4″ O. D., 1.182 I.D. $6.75. In this video I cover the basics of turning a duck call insert on a lathe. We offer goose call blanks with 2 different size bores. Duck Call Jigs Specs . Essentially we created a custom jig, then released it as our public jig! About how long does the process take? $64.22 $ 64. We work closely with a couple veteran call makers who use our jig regularly and provide lots of advice and feedback to us as far as drilling depth and exhaust shape and we are more than willing to offer this advice to our customers. One Piece Arkansas Style Duck Call Insert (black) 2 Piece Poly Arkansas Style Duck Call Insert Big Bell Clear Duck Call Insert Our Price: $5.00 . Most say the sound is very “ducky”. 9:27 am, Hi All,I purchased one of your jigs and have made some acrylic tone boards for my calls,I like the sound,but ,I am having problems with the call sticking.I have looked at your directions and made sure I have the exhaust port taper correct and filed or sanded at the recommended spots on the tone board.Do you have any suggestions?Also do you have a top piece for the jig to make the cork notch thinner? Bottom edge measures 2.25′ … A friend of mine at work makes duck and turkey calls in his spare time at home. Width side to side: 2.0″. Duck call Inserts Kwack Wacker Smokin Hen Timber Call. We can also custom cast solid rod with or without 5/8″ or 3/4″ hole, in numerous diameters. Duck Call Jigs For Sale . We designed this jig from scratch. I also cover drilling the insert in preparation for cutting on a jig. Leave a Comment . The barrel forms the structure of the call and holds the other pieces. Legendary Proven Meat Call. 5.0 out of 5 stars 3. What makes Pintail Waterfowl’s Public duck call jig unique from other public jigs on the market? If you have purchased one of our jigs and are having any problems getting a toneboard tuned to sound great, feel free to contact us. .623-.624" diameter tenons are best suited for our fixturing. Once the glue is dry on your barrel, you can place the barrel back onto the lathe using your mandrel, this time reversed, with the band end facing out. http://www.pintailwaterfowl.com/shop/duck-call-jigs/pintail-waterfowl-custom-toneboard-jig/. JScott Sophmore. Be the first to write a review » Follow. 22. $85.00 Track Orders Favorites Shopping Bag Sign In Welcome to River Mallard Custom Calls! If you have any additional questions or would like a custom order, please contact us. We have a ton of Duck Call Kits, Goose Call Kits, Polycarb Insert Packs, Bags of Bands, and many other assortments. Ready for sanding, polishing and installing reed and cork. This makes a great all around jig for veteran call makers who want to crank out great sounding calls without spending the time and for new call makers who don’t have the tuning experience. Specialty Duck Call - Single Reed Open Water. These issues usually pertain to having too small of an exhaust port or minor sanding. Ryan Van Leuven Duck Call Jigs. 02-29-2016, 04:04 PM . 5.0 out of 5 stars 2. Specialty Duck Call - Single Reed Open Water. July 27, 2014 @ Making a duck call jig. We went through three prototype jigs to get the sound we were looking for before finally hitting the nail on the head. Our duck calls are handmade in the USA. My bandsaw jig is basically a sled with a movable piece of angled aluminum that holds the insert. $4.99 shipping. $6.75. Share your knowledge of this product. $15.87. Thank you for visiting. Was wondering if ya’ll could make a custom jig for me? Length front to back: 2.25″. Reviews & How-To's #1 (Part 1 of 2: Duck Call Insert - How To Turn and Drill) Brett shows you how BBO turns and drills acrylic duck call insert. Tags: acrylic, center finder, center punch, collet chuck, cork, drill stop collar, duck call, duck call jig, insert, lanyard, parting tool, polish, reed, sanding pads, wet sand. 4:35 pm. Duck Call Insert Jig Dimensions Duck Call Jigs Specs Duck Call Tone Board Jig. Just send us a request and if we can make it happen we certainly will!! If you make a similar jig, just make sure it screws into the insert less than 1.5" so you don't hit it with your saw. After talking to numerous customers who are currently using our jig, most of them say very little sanding is needed just on the down slope or the radius to get this call to sound great. $6.75 $ 6. Notch height: .18″. Our calls use a large exhaust port of 1/2″. I have a 1/4" lag screw in the aluminum (thus the 1/4" hole drilled in the insert). The insert fits tightly into the barrel. Duck Call Inserts. The WOOD BARREL BLANKS Collection has our exclusive "Ready To Shape" 2.7" Barrel Blanks, and you'll also find 3" & 6" turning blanks, 11.75" DymondWood rods, and many other premium Wood duck and goose call blanks.. We have a big selection of AUTHENTIC DYMOND WOOD barrels, and an impressive assortment of Exotic Burls, Hybrid Barrels, and Premium Dyed & Stabilized Exotic Wood barrels and … Exhaust port (Fig A) . Sourced from the best, highly figured, US grown wood; Our stabilization processes are superior in durability, quality and visual appeal Duck Call Jigs Specs . Toneboard radius: Top Secret! Toneboard Channel Diameter: .625″. We wanted a jig that that would produce a toneboard that needed very little tuning, had a good, “ducky” sound right out of the jig. 4 watching. July 27, 2014 @ If you want a different color, style of band, a single reed instead of a double reed, it's easy to make it happen. 5/8” bore, hardened to 60 Rockwell to ensure many toneboards can be made from it! Like Grassy Creek Calls on Facebook. $4.99 shipping. Thanks for your help,Chris, pintail & .035 wall thickness. 4:01 pm. Duck Call Inserts 3 Pack Kwack Wacker Cash Money Single Reed $ 17.75. One of the earliest duck call designs is the Reelfoot style call. Call Making, Duck Call Jigs, Pintail Waterfowl News, Ryan Dodgen 75. Duck Call Jigs . The barrel is the hollow body of the call into which the caller blows. These calls have five main parts: a barrel, insert, tone board, reed, and wedge. Duck Call Bands will make a lovely addition to any duck call barrel. This is usually done from the end of the toneboard in the undrilled area (Fig B) and roughly 1/4″  under the reed. Duck Call Tone Board Jig. 5.0 out of 5 stars 3. February 22, 2013 @ Echo Diamondwood Timber Double Reed Poly Insert Duck Call. 9 sold. How to make a custom duck call jig. Click for larger image. FREE Shipping. ! Duck Call Inserts 3 Pack Kwack Wacker E Caller Single Reed Open Water Loud $ 17.75. Duck Call Bands, Mandrels, Pins, and More *NOTE*: Field Staff Discount coupon codes will not be accepted on any call parts. Kwack Wacker Smokin Hen Double Reed Duck Call Insert Green. Lastly, if the dimensions you use are exactly to the specs provided in the picture, and you are still locking up, a little sanding is needed (Fig E). We offer pot call or slate call blanks. Duck call Inserts Kwack Wacker Classic. Drilling a cast acrylic duck call insert, using a ONEWAY 4 jaw chuck, 1/4 drill bit and ATF for coolent 9:58 pm, All that info can be found here: http://www.pintailwaterfowl.com/shop/duck-call-jigs/pintail-waterfowl-custom-toneboard-jig/, Christopher Jabs The reed produces the sound, the wedge holds the reed to the tone board and the tone board provides an airway for the passage of air over the reed and out of the call. Our public duck call jig (toneboard jig) has a real ducky sound. Making Duck Call Inserts . Our DUCK CALL PARTS Collection will give you a quick look at all of the various parts that are used to make Duck Calls. Gaston makes Arkansas-style calls, the standard design for modern duck calls. $4.99 shipping. Single reeds are more versatile with what you can do with them but suggested for the seasoned caller.
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